Unique Properties

• Slow gel & set time

• Higher bond strengths to substrate due to slower set time and "wet-out",

• Greater penetration into fabrics and reinforcing matting (wet-out)

• Higher overall tensile strength when neat and extremely high when used as a penetrating polyurea amalgam/fabric system

• Excellent in marine environments

• High hydrolytic stability

The polyurea structure is very durable with 100% solids and a set time of 6 to 8 minutes. This aromatic polyurea is extremely tough with excellent adhesive properties and  very good chemical resistance.  Optimus 1010 is applied via high pressure heated equipment such as the HV-20/35 or larger.  It conforms to the requirements of the USDA for incidental food contact. It is formulated to be hard, non-brittle, flexible, fast set with impact and abrasion resistance. Gel Time is 65 seconds allowing approximately two to three minutes for self leveling or for broadcasting  aggregate into the product.  

Advantages

• "Slowed" Set Times - 6 to 8 minutes

• Excellent Bond Development & Better "Wet-out"  Contact Time

• Designed to Chemically Bond to Madison Primers

• Excellent With Reinforcing Fabrics.

• Protects Concrete and Other Surfaces, Wood, Metal, etc.

• Chemical Resistant, High Impact & Abrasion Resistance, Tack Free in 6 - 9 Minutes

• 100% Solids, No VOC problems, No Odor

Use Areas

• Roofing systems

• Secondary containment with non-skid

• Corrosive barrier, protective coating Protection - processing equipment

• Concrete tanks & steel tanks

• Secondary containment walls and floors

• All industrial service surfaces

General Physical Characteristics

• Solids: 100%

• Shelf Life: 6 months

• Hardness ASTM D2240: D 60 to70

• Mix Ratio: 1:1

• Tack Free ASTM D2471: 6-9 min.

• Tensile ASTM D412: 3800

• Tear Strength, pli ASTM 624-C: 400-600  psi

• Gel Time: 65 sec.@ 75°F 

• Set Time: 6-8 minutes

• Elongation ASTM D124: 330 to 350%

• Processing Temperature: 160°F to 170°F  

• Viscosity @ 75°F cps: A 800-1200  | B 600-900

• Permeability: 0.095 WVT

• V.O.C. Content: 0%

• Abrasion Resistance Taber, CS-17 Wheel w/1000/500 cycles: 20.0 mg loss

• Recoat time: Not limited

• Impact Resistance ASTM D3776: 20-22 ft. lbs.

• Flex Life (Ross) ASTM D 1052: 200,000 cy.

• Coefficient of Leaner Thermal Expansion ASTM C531 (in/in/°F): 4 x 10-5

Moisture Vapor Reduction:  Optimus 1010 should be applied to concrete surfaces as part of a "systems approach".  Since concrete will out-gas using the CMW8100  vapor barrier treatment for the concrete and the 7010 as the primer reduces out-gassing.  

Priming:  Optimus 1010 cross-links with the Madison prime Optimus 7010 and produces excellent results when used together as a system. 

Note:  The best spray application results are obtained when the ambient temperature is decreasing.  Out-gassing will decrease as temperature falls. In applications where it is not possible to use the temperature to your advantage it is suggested that the Madison’s CMW be used in conjunction with Optimus 7010 or 6010R epoxy prior to the polyurea coating.

Preparation: Concrete must have a minimum 28 day cure prior to application.  Remove any curing agent, form release materials, oils, wax, moisture or any material that may effect bonding.  Clean and wash to remove contaminants and maintain pH 8.0-11.0.

⚠️ Perform a Moisture Vapor Test before making the coating application on concrete.

Provide rough profile minimum 2 mils.   

Review ASTM D4259 Abrading Concrete and ASTM F1869 Measuring Moisture Vapor Emission.  Seal/repair all bug-holes, cracks and spalls, see Madison data sheets on 820, 4010 and 3020 (joints).

Steel; Near white sand blast per SSPC-SP10/NACE 2.  Welds, seams, edges, etc. grind/blast smooth and provide 2 mil profile.  Immersion – review SSPC-SP1.

Application: Use only Gusmer or Graco heated high pressure equipment & impingement gun equipment, fluid pressure minimum of 2,000 psi.  Minimum heat 160ºF.  Surface temperature -20ºF  to 120ºF.  Apply at not less then 5ºF above dew point.  Apply at specified mil thickness over primer as required for the application.  

Spraying Optimus 1010 requires special equipment, user must be a professional applicator qualified in the use of high performance polyurea materials and specialty application equipment. 

Color:  Black, Dark Gray, Kaki tan.  Note: Note:  Aromatic systems will shift color from exposure to UV.  Dark Kaki Tan resist color change best.  Aliphatic top coats are often used to provide stable color.

Limitations:  Do not use on wet surfaces or expose part A to moisture.  Keep drums out of direct sunlight, store drum kits on wood pallets at room temperature. Always mix the part B before using. Pre-heat drums as needed per environmental temperature.  Best results over vapor barrier and/or compatible primer.

Shelf Life:  1 year, store between 40°F and 100°F.

Solids:  100%

Components:  Two part system; 1:1 ratio

Packaging: 110 gallon kits 

VOC Content:  0gms/1 or 0.0 lbs/gal

This product is for use by professional applicators only.  Wear Protective Clothing.  Read MSDS before using this product.  DOT/Flash Point – Non-flammable Liquid Classification, not regulated.

1. Surface Preparation

• Concrete: Must cure for a minimum of 28 days. Clean, wash (maintain pH 8.0–11.0), and remove all oils, moisture, and curing agents. Mechanical profile must be at least 2 mils. Perform a Moisture Vapor Test before spraying. Fill all cracks and bug-holes with Optimus 820.

• Steel: Sandblast to a Near White finish (SSPC-SP10/NACE 2) with a 2 mil anchor profile. Grind all welds and sharp edges smooth.

2. Priming & Vapor Control

• Vapor Barrier: Treat concrete with CMW8100 vapor barrier and prime with Optimus 7010 or 6010R epoxy to prevent out-gassing.

• Pro-Tip: Spray while ambient temperatures are decreasing to naturally minimize concrete out-gassing.

3. Equipment & Material Setup

• Pre-Mix: Always thoroughly mix Part B before use. Pre-heat drums if required by ambient conditions.

• Equipment: Requires specialized high-pressure heated proportioners (e.g., Graco/Gusmer HV-20/35) and an impingement gun.

• Parameters: Set machinery to a minimum of 2,000 psi fluid pressure and fluid temperatures between 160°F and 170°F.

4. Spray Application

• Environment: Apply only when surface temperature is -20°F to 120°F and at least 5°F above the dew point. Never apply to wet surfaces.

• Open Window: The product gels in 65 seconds. You have a 2 to 3-minute window for self-leveling adjustments or broadcasting non-skid aggregate.

5. Curing & Coating Notes

• Cure Speeds: Sets in 6–8 minutes; becomes completely tack-free in 6–9 minutes.

• Recoat Window: Not limited.

• UV Note: This aromatic system will shift color under UV exposure (Dark Kaki Tan resists it best). Apply an aliphatic topcoat if color stability is required.

Unique Properties: 

• 8 to 20 second set time

• Tack free in 30 seconds

• Higher bond strengths to substrate 400% elongation

• Formulated for flex strength and adhesion with high tensile strength

• The 1020 PolyUrea is a true polyurea and not a hybrid.

Application substrate temperatures; -20°F to 200°F. The  1020 is applied via a Graco Reactor Hydraulic Proportioner or Arma Proportioner or equal. Use B side agitator and feed pumps for A and B drums.

1020 conforms to the requirements of the USDA for incidental food contact.

Advantages

• Excellent elongation – 400%+

• Excellent for containment, refineries, chemical plants, marine applications and other industrial facilities

• Designed to chemically bond to Madison primers

• Protects concrete and other surfaces, wood, metal, etc.

• Chemical resistant

• High impact & abrasion resistance

Use Areas

• Secondary containment with non-skid

• Corrosive barrier, protective coating protection - processing equipment

• Concrete tanks & steel tanks

• Secondary containment walls and floors

• All industrial service surfaces

• Geotextile containment applications

General Physical Characteristics

• Solids: 100%

• Shelf Life: 1 year

• Hardness ASTM D2240: A 95

• Mix Ratio: 1:1

• Density ASTM D1622: 70

• Abrasion ASTM D1630: 530 NBS CS-17 wheel w/1000gm/500 cycles

• Tack Free ASTM D2471: 30 sec.

• Tensile ASTM D412: 3600

• Tear Strength ASTM D470: 420 lbs./in.

• Gel Times: 8-20 sec.@ 75°F

• Elongation ASTM D124: 635%

• Processing Temperature: 160°F

• Viscosity @ 75°F cps: A 800-1200, B 600-900

• V.O.C. Content: 0 grms/ltr

• Permeability ASTM E96: 0.0947

• Maximum mils per coat: unlimited

• Maximum Vessel Heat Exposure: 350°F (Non-pressurized, *avoid “cold wall” effect)

Preparation:

• Concrete must have a minimum 28 day cure prior to application.  Remove any curing agent, form release materials, oils, wax, moisture or any material that may affect bonding.  Clean and wash to remove contaminants and maintain pH 8.0-11.0.

• Perform a Moisture Vapor Test before making the coating application on concrete.  Provide rough surface profile minimum 2-3 mils.  Seal/repair all bug-holes, cracks and spalls, see Madison data sheets on 820, 4010 and 3020 (joints).

Prime: Prime with Madison primer PenPrime.  Prime 2-4 hours prior to the 1020 application for best results. Spray the polyurea on the primer only after the primer has become tack free. 

Speed & Set Time: Adjustable from a gel time of 8-20 seconds and a set time approximately 10 to 30 seconds.

Moisture Vapor Reduction: 1020 should be applied to concrete surfaces as part of a "systems approach".  Since concrete will out-gas causing pinholes, using the CMW 8100  vapor barrier treatment for the concrete and the Penprime 7010 as the primer, pinholes are reduced. 

Priming: 1020 cross-links with the Madison primer PenPrime and produces excellent results when used together as a system.

Note:  The best spray application results are obtained coating concrete when the ambient temperature is decreasing.  In applications where it is not possible to use the temperature to your advantage it is suggested that the Madison’s CMW be used in conjunction with PenPrime and the polyurea coating.

Color: Black, Dark Gray, Tan

Application: Use only heated high pressure equipment & impingement gun equipment, fluid pressure of 2,000 psi.  Minimum heat 160ºF.  Surface temperature -20ºF  to 120ºF.  Apply at not less than 5ºF above dew point. Apply at specified mil thickness over primer as required for the application.  Spraying 1020 requires special equipment, user must be a professional applicator qualified in the use of high performance polyurea materials and specialty application equipment.

Shelf Life:  1 year, store between 40°F and 100°F.

Finish:  The finish of this product is best using a stipple surface with the 1020 over freshly applied 1020.

Components:  Two part system; 1:1 ratio

Packaging:  110 gallon kits

VOC Content:  0gms/1 or 0.0 lbs/gal

Potlife:  none

Curing Time:  As soon as the sprayed surface will allow access not more then 1-1.5 hours after first application.  Full cure in 24 to 48 @ 70°F. 

Shelf Life:  1 year, store between 40°F and 100°F.

Packaging: 110 gallon kits

VOC Content:  0gms/1 or 0.0 lbs/gal

Limitations: 

• Do not use on wet surfaces or expose part A to moisture.  Keep out of direct sunlight, store drum kits on wood pallets at room temperature. Always mix the part B before using. Pre-heat drums as needed per environmental temperature.  Best results over vapor barrier and/or compatible primer.  Protect from cold during storage and shipping.

• This product is for use by professional applicators only. Wear Protective  Clothing and gloves as the product  bonds very well to fabrics. Read MSDS before using this product. DOT/Flash Point  – Non-flammable Liquid Classification, not regulated.  Warranty:    See  Madison Universal Polymers Technologies  Warranty data sheet.   (2-13) Product  data sheets  subject  to change  without notice.  © 2010 Madison Universal Polymers Technologies.

1. Substrate Preparation

• Concrete: Must cure for 28 days or more. Clean, wash (maintain pH 8.0–11.0), and remove all oils, moisture, and release agents. Mechanically profile to a minimum of 2–3 mils. Perform a Moisture Vapor Test and patch all cracks/bug-holes using Optimus 820.

• Geotextile / Other Surfaces: Ensure surfaces are dry, dust-free, and structurally stable before coating.

2. Priming & Pinhole Prevention

• System Approach: Apply CMW 8100 vapor barrier to concrete to stop out-gassing. Follow with Madison PenPrime 2–4 hours prior to spraying Optimus 1020.

• Pro-Tip: Spray only after the primer is tack-free. For best results, coat when ambient temperatures are decreasing to eliminate pinhole risks.

3. Equipment & Material Setup

• Agitation & Feed: Always thoroughly mix/agitate the Part B drum before use. Utilize feed pumps for both the A and B component drums. Pre-heat drums if required by cold weather.

• Equipment: Requires professional high-pressure hydraulic proportioners (e.g., Graco Reactor or Arma Proportioner) with an impingement gun.

• Parameters: Maintain a fluid pressure of 2,000 psi and a processing material temperature of 160°F.

4. Spray Application

• Environment: Apply when substrate temperature is between -20°F and 200°F (spraying application window -20°F to 120°F) and at least 5°F above the dew point. Never apply to wet surfaces.

• Execution: Spray at your specified mil thickness over the primer (maximum mils per coat is unlimited).

• Texture Finish: To achieve the ideal stipple texture finish, overspray freshly applied Optimus 1020 back over itself.

5. Curing & Return-to-Service

• Ultra-Fast Snap Cure: Gels in 8–20 seconds and becomes completely tack-free in just 30 seconds.

• Access Window: The surface can support foot or equipment access within 1 to 1.5 hours after application.

• Full Cure: Achieved in 24 to 48 hours at 70°F.