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810 is a slowest version of the 810/820 series and has the same physical properties found in all of this series. The 810 is semi self-leveling and allows greater standing time and much more "spread time" than the 820. This heavy gel polymer compound is used as an adhesive for bonding various materials together and is highly resistant to fuels and other caustic compounds. The product can be sanded and painted and is also used as a filler for surface imperfections in various plastics and other substrates for rapid repairing and sealing of cracks or damaged areas. The product retains its flex even in thick applications, the product is not brittle, with good sand ability in a short time. The product is black or non-pigmented having a white tint when mixed properly and after it has set. 810 & 820 have no odor and are 100% solids.
Advantages
High chemical resistance, fuel resistant.
Highly adhesive to many substrates
Good working time, quick gel time, trowel-able
Bonds to plastic, urethane, polyurea, fiberglass, steel, wood and concrete
Cartridge dispensed
Can be sanded and painted
Designed to seal plastic connectors, fittings, concrete floor cracks, etc. against severe chemical and physical environments, traffic, abrasion, thermal shock and corrosive fumes, steam & hot water
Use Areas
Fiberglass bonding and repair
Tank seam sealing
Food processing areas – floor repair
Vertical Surfaces – sealing and repair
Used as caulking, filling, bonding and self-leveling applications
Waste holding & treatment areas – sealing and repair
Petrochemical production floors
Pulp and paper
Waste Treatment facilities
High traffic industrial floors
Used for immediate crack and damage repair for decorative floors
General Physical Characteristics
Solids: 100%
Hardness: Shore D 60–63
Mix Ratio: 1:1
Tensile (lb/mil): 2300
Color: Natural or Black
Viscosity (cps @ 72°F): Part A: 1000 ± 300 | Part B: 1700 ± 500
Weight/gal: Part A: 9.52 ± 0.2 lbs | Part B: 8.9 ± 0.2 lbs
Specific Gravity: 1.08
Gel Times: 6–10 min. @ 75°F
Pot Life: 4–6 minutes @ 75°F
⚠️ Gel Time is temperature dependent, the product will set considerably faster in warm or hot conditions and slower in cool conditions.
Application: 810 may be used directly from the dual cartridge unit or plural component pump. Mixing of the product is through a static mixer.
Surface Preparation: Surface is to be free of all contaminants that would act as a bond breaker. The area to be sealed should be sound to the degree that good bonding of the product will result when properly applied. The area should be dry.
Curing Time: Back in service time –traffic- 1 to 1.5 hours approximately. Re-coat 30 minutes to 45 minutes @ 70°F. Full cure in 6 to 8 hours @ 70°F.
Concrete: Must be cured at least 28 days. All surfaces must be dry and dust free.
Shelf Life: Six Months, store between 70°F and 90°F.
Packaging: 21 and 54 ounce duplex cartridge kits, 10 gallon kits (5 gallon pails) and 110 gallon kits (55 gallons per drum).
VOC Content: 0gms/1 or 0.0 lbs/gal
Limitations: Do use on wet surfaces or expose part A to moisture. Keep out of direct sunlight, store at room temperature. Do not allow the product to stand in the static mixer. Use at 5 degrees F above dew point. Keep cartridges warm when using product in cool conditions.
⚠️ Do not expose boxes of cartridges to sunlight or store in hot areas as this will accelerate gel time. Important: Hot conditions will speed the set time of the product, while cool conditions will slow the set time.
This product is for use by professional applicators only. Wear Protective Clothing. Read MSDS before using this product. DOT/Flash Point – Non-flammable Liquid Classification, not regulated.
Modular Fiberglass Tank Bonding
Fiberglass Sumps – modular tank sections bonded in the field with Madison’s 810 series product.
810 – slow system, duplex cartridges, high chemical resistance applied using a pneumatic duplex gun. Set time approximately 5 to 8 minutes.
1. Surface Preparation
Clean & Dry: Ensure the substrate is completely dry and free of dust, dirt, oil, or any contaminants that act as a bond breaker.
Concrete Prep: Concrete must be fully cured for at least 28 days before application.
Fiberglass/Tank Channels: Clean the channel thoroughly and abrade (sand) the surface as needed to ensure an optimal mechanical bond.
2. Dispensing & Application
Setup: Apply directly from a duplex cartridge unit (using a manual or pneumatic gun) or a plural component pump through a static mixer.
Execution: Apply the mixed material smoothly into the joint or repair zone. If bonding tank perimeters, move quickly and continuously around the perimeter.
Note: Do not allow product to stand still in the static mixer to prevent premature clogging.
3. Curing & Return-to-Service
Touch-Dry / Re-coat: 30 to 45 minutes at 70°F.
Light Traffic / Back in Service: Approximately 1 to 1.5 hours.
Full Cure: 6 to 8 hours at 70°F.
820 is a thixotropic, fuel resistant, quick set reactive gel polymer compound used as an adhesive material for various substrates, plastics and concrete. 820 is thixotropic, holding a vertical bead when applied from a duplex cartridge. The product bonds to fiberglass and may be used for sealing fittings on fuel sumps, repair of fiberglass tanks and used with to quickly fill cracks in containment tanks that will be surface coated. It also is used as a filler for surface imperfections in concrete and other materials. With quick set-up time, 820 provides for rapid applications where vertical bonding is required. The product is also excellent for sealing of cracks in concrete for structural injection and sealing around injection ports. 820 can be dispensed via plural component pump machines, troweled and moved as needed for bonding and filling of various substrates.
Advantages
Vertical hold directly from the cartridge or static mixer
Can be sprayed over with polyurea
High chemical resistance, fuel resistant.
Highly adhesive to many substrates
Fast set, trowel-able
Bonds to plastic, urethane, polyurea, fiberglass, steel, wood and concrete
Cartridge dispensed
Can be sanded and painted quickly
Use Areas
Rapid “bug-hole” filler for polyurea spray applications or floor applications
Plastic repairs
Food processing areas – floor repair
Vertical Surfaces – sealing and repair
Used as caulking and self-leveling applications
Waste holding & treatment areas – sealing and repair
Petrochemical production floors
Pulp and paper
Waste Treatment facilities
High traffic industrial floors
Used for immediate crack and damage repair for decorative floors
General Physical Characteristics
Solids: 100%
Hardness: Shore D 60–63
Mix Ratio: 1:1
Tensile (lb/mil): 2300
Color: Natural or Black
Viscosity (cps @ 72°F): Part A: 1000 ± 300 | Part B: 1700 ± 500
Weight/gal: Part A: 10 lbs | Part B: 8.8 lbs
Specific Gravity: Speed Varies
Gel Times: 6–10 min. @ 75°F
⚠️ Speed is temperature dependent Sanding Time depends on set time of product. Faster set provides faster sand time. Hot conditions speed the set time, cool conditions slow the set time.
Various Set Times: 820 is designed to set with several gel/set time speeds: 820-45/60 is 45 to 60 seconds gel time, 820-60/120 seconds, 820-240/360. The product set time is temperature dependent, i.e., warm or hot conditions will speed the set time and cool conditions will slow the set time.
Color: The product is black or non-pigmented having a whitish color when mixed properly and after it has set. 820 has no odor and is 100% solids.
Application: The product is mixed and applied via a 1:1 duplex cartridge or a plural component 1:1 ratio pump fitted with the proper static mixer.
Surface Preparation: Surface is to be free of all contaminants that would act as a bond breaker. The area to be sealed should be sound to the degree that good bonding of the sealer will result when properly applied. The area should be dry.
Plastics: Abrade as needed, solvent wipe and prime. Consult Madison for various substrate primers.
Concrete: Must be cured at least 28 days. All surfaces must be dry and dust free.
Limitations: Do use on wet surfaces or expose part A to moisture. Keep out of direct sunlight, store at room temperature. Always shake the part B before using. Do not allow the product to stand in the static mixer. Use at 5 degrees F above dew point. Keep cartridges warm when using product in cool conditions.
Shelf Life: Six months; store between 40°F and 100°F.
Finish: This product has a High Gloss finish and can be sanded and painted as needed.
Packaging: Duplex cartridge kits, 10 gallon kits, 100 gallon kits.
VOC Content: 0gms/1 or 0.0 lbs/gal
Pot Life: No potlife, dispensed from pumps or cartridges.
Curing Time: Depends on set time of the product. Recoat 2-8 hours @ 70°F. Full cure in 24 to 48 @ 70°F. This product is for use by professional applicators only. Wear Protective Clothing. Read MSDS before using this product. DOT/Flash Point – Non-flammable Liquid Classification, not regulated.
1. Surface Preparation
Clean & Dry: Ensure the substrate is completely dry and free of dust, dirt, oil, or any contaminants that act as a bond breaker.
Plastics: Abrade the surface as needed, execute a solvent wipe, and prime (consult manufacturer for substrate-specific primers).
Concrete Prep: Concrete must be fully cured for at least 28 days and be completely dust-free before application.
2. Dispensing & Application
Setup: Always shake the Part B component thoroughly before use. Apply directly from a 1:1 duplex cartridge unit (using a manual or pneumatic gun) or a 1:1 ratio plural component pump through a proper static mixer.
Execution: Apply the mixed material smoothly into the joint, crack, or vertical profile. Trowel and move the thixotropic gel as needed for structural filling.
Note: Do not allow product to stand still in the static mixer to prevent immediate curing and clogging.
3. Curing & Return-to-Service
Touch-Dry / Re-coat: 2 to 8 hours at 70°F (highly dependent on the specific speed grade selected).
Sanding Window: Highly dependent on product set time; faster speed formulations allow for a significantly accelerated sand-and-paint window.
Full Cure: 24 to 48 hours at 70°F.