Uses:

• Seal Coat Finish

• Clear Top Coat For Stamped Concrete and Dimensional Decorative Concrete

• Used On Colored Quartz

• Bonds To Many Substrates, Fiberglass, Wood, etc.

• Concrete Slabs, Stairs & Pedestrian Walk Ways

• Decks, Wood Structures, Industrial Wall & Floor Applications

Advantages:

• Single component – no odor

• Good chemical resistance to industrial chemicals, high abrasive resistance, highly adhesive to aggregates & substrates

• Provides an excellent appearance -  waterproofing elastomeric systems – thin coat system

• Good density & elongation good UV resistance, chemical resistance 

• Fast “Turn-Around” floor applications

• Color chip floors & color quartz floors

Preparation: Concrete must have a minimum 28 day cure prior to application.  Remove any curing agent, form release materials, oils, wax, moisture or any material that may effect bonding.  Clean and wash to remove contaminants and maintain pH 8.0-11.0.  *Perform a Moisture Vapor Test before making the coating application on concrete.  Provide rough profile minimum 2 mils. Review ASTM D4259 Abrading Concrete and ASTM F1869 Measuring Moisture Vapor Emission.  Seal/repair all bug-holes, cracks and spalls, see Madison data sheets on 820, 4010 and 3020 (joints).  Wood, Fiberglass: Water-blast and dry.

Mixing and Application:

• Optimus 5100 is fully formulated and ready for use, however it is necessary to remove any skin that may have formed on the surface of opened containers and thoroughly mix all containers prior to use.  Adequate mixing is required to achieve a uniform and consistent coating.

• Product temperature should be 59-90°F during application onto substrates that are free of loose particles, oil, grease, dirt, paint, etc.  5100 can be used to achieve both water permeable and impermeable coatings.  Application thickness should be between 5 – 10 mils wet with two coats applied in opposite spray directions after 30 minutes of dry time for the first coat to achieve the most desirable coating.  Thicker coats will require more time to dry and achieve optimum film properties.  Similarly, lower temperatures and higher humidity conditions will increase dry time of each coat.  Time between spray coats should not exceed 24 hours.  Freshly applied coatings should not be exposed to water for at least 2 hours so do not apply if rain is in the forecast.  Allow coating to cure for at least 24 hours prior to being placed into full service.  Some moderate use can be achieved after 4 hours.

Safety: Read MSDS before using this product or any polymer product.

Color:  Clear, gray, medium gray and other colors.

Note:  Test the product on the area to be coated before making an application.

General Physical Characteristics:

• Solids: 40%

• Coverage: 3-5mil/coat  300-500 sq.ft./gal

• Shelf Life: 1 year

• Pot Life: n/a

• Hardness ASTM D2240: 80-90A

• Mix Ratio: none

• Tack Free ASTM D2471: 15-20 minute

• Tensile ASTM D412: 3500psi

• Abrasion H18 D4060-90: 1.04mg/1000

• Elongation ASTM D124: 120-140%

• Tear Strength pli: 300-350

• Mil thickness/application: 5-8 mils wet

• Drying Time @ 75°F: 30 minutes

• Recoat Time: 30 min.-12 hrs.

• Cure Time, full service: 24 hrs.

• Viscosity@ 25°C cps: Brookfield 50-80 cps

• UV Resistance: Excellent clear coat

Cleaning: Mixers, spray equipment, etc. can all be easily cleaned with water while product is in the uncured state.  In the case that material is allowed to dry on a tool, scraping and solvent may be necessary to remove the material.  Tools that experience periodic use such as agitator blades should be kept in water to prevent curing of residual material between uses.  

Limitations:  Always MIX the product before using. For opened container, remove any surface skin and re-mix the product. Best results over vapor barrier. Do not store this product at 80°F or above. Keep out of direct sunlight and store the product on wood pallets at room temperature. 

Packaging:   One gallon units, five gallon and 55 gallon units.

This product is for use by professional applicators only. Wear Protective Clothing. Read MSDS before using this product. DOT/Flash Point – Non-flammable Liquid Classification, not regulated. 

1. Substrate Preparation

• Concrete: Must cure for 28 days or more. Clean, wash (maintain pH 8.0–11.0), and remove all oils, moisture, and release agents. Mechanically profile to a minimum of 2 mils. Perform a Moisture Vapor Test and patch all cracks/bug-holes with Optimus 820.

• Wood & Fiberglass: Water-blast completely and allow to dry thoroughly before coating.

2. Material Preparation

• Skin Removal: Remove any surface skin that may have formed on the top of opened containers.

• Mixing: Thoroughly mix the single-component liquid to ensure a completely uniform and consistent coating.

3. Application Process

• Environmental Limits: Substrate and product temperature must be between 59°F and 90°F. Do not apply if rain is forecast within 2 hours.

• Application Technique: Apply via spray or roller at a wet thickness between 5 to 10 mils per coat.

• Two-Coat Method: Apply two coats in opposite spray directions. Wait 30 minutes for the first coat to dry before applying the second coat. Do not exceed 24 hours between coats.

4. Curing & Clean-Up

• Access Windows: Moderate foot traffic is permissible after 4 hours. Full service requires a minimum 24-hour cure.

• Equipment Care: Clean all tools and mixers immediately with water while the product is still uncured. If allowed to dry, scraping and heavy solvent are required. Keep agitator blades submerged in water between periodic uses.

Unique Characteristics: 5200 EX is a unique Aliphatic Polyurea/Aspartic that has extended working time allowing for easier applications in areas where the faster version would not be appropriate or would set to quickly. This product can be supplied with a  non-skid additive that is incorporated into the product while the product is in the liquid state. The aggregate is a special plastic aggregate from Madison, “SSR” aggregate.  

General Physical Characteristics:

• Solids: 100%

• Shelf Life: 1 year

• Potlife @ 70F: >25 minutes

• Hardness ASTM D2240: Shore A 85 & 50D

• Mix Ratio: 1:1

• Tack Free ASTM D2471: 1-1.5 hrs.

• Tensile ASTM D412: >4000 psi

• Tear Strength D470: 850lbs./in.

• Abrasion (CS17) ASTMD4060-90: 4.0mg/1000/500 cycles

• Gel Time (surface applied): 20 min @ 75°F

• Permeability ASTME96(WVT): 0.053grms/hr/sqft

• Elongation ASTM D124: 120%

• Processing Temperature: 70°F

• Viscosity@ 25°C cps: 450+/-50

• UV Resistance: High

• Compressive Strength:  8 hrs. – 7300 psi,  24 hrs. – 11,200 psi,  7 day – 14,100 to 19,000 psi

Preparation:

• Concrete must have a minimum 28 day cure prior to application.  Remove any curing agent, form release materials, oils, wax, moisture or any material that may affect bonding.   Clean and wash to remove contaminants and maintain pH 8.0-11.0. **Provide rough profile minimum 2 mils. Review  ASTM  D4259  Abrading  Concrete  and  ASTM F1869 Measuring Moisture Vapor Emission.  Seal/repair all bug-holes, cracks and spalls, see Madison data sheets on 820, 4010.

• Note:    High  Tensile,  very  hard  concrete  with small  aggregate  is  difficult  to  grind. It is important to observe the result (appearance) of grinding this type of concrete.     It may be necessary to grind this type of concrete with a rougher dry diamond blade(s) to assure a good profile.

• When coating this type of concrete with the 5200 and added pigment, add additional  Xylene  to  the mixed 5200/pigment. It is suggested that about 12-14 ounces of Xylene be added to the mix for a gallon (only for high tensile concrete). Check the penetration of the 5200/pigment to assure that the product is getting  a  “bite’  to  the hardened or high tensile type of concrete.

• Test The Hardness Of Concrete:   The following hardness tester is available at a reasonable cost; HT 225A Concrete Compression Test Hammer/Concrete Hardness Tester (Schmidt equivalent) The low cost HT225A Concrete Compression Test Hammer/Concrete Hardness Tester (Schmidt equivalent) is designed specifically for the non-destructive testing of concrete structures. Conforms to ISO, ASTM, BS, EN, DIN, NFP, UNI

Colors: Tan, Wheat/Straw, Pearl Gray, Mist Gray, Medium Gray, and Black. White is also available for adding to the above colors as desired.

Application: Application  range;  45°F  to  90°F. Apply the product using a notched squeegee or similar squeegee to move the product over the application area. *Hot surfaces may accelerate gel time of the product.  *High Humidity will accelerate the gel time of the product. Product should be back-rolled using a short nap roller, about ¼” to  3/8”. **Apply in thin films from 5,8 or 10 mils per coat. Do not apply thicker than 10-12 mils at one time. Recoat Time;  apply a second coat as soon as the first coat can be walked on, 1 to 2 hours. If recoat window is exceeded, sand lightly   to produce a profile, wipe with acetone and re-coat.

Curing Time:

• Approximately 1.5 to four hours for low  foot  traffic volume. Cure  5  to 8  hours for heavier foot traffic. Test surface cure to be sure surface  is  ready  for  vehicles  before  allowing access. Cure is affected by high humidity.

• EX Set 5200 version may take a little longer to set in very dry or low humidity conditions and may require one or two days before vehicle  traffic  may  have  access  to  the coated area.

Cold Temperatures: When environmental conditions are cool or cold and the ambient temperature is about 50 degrees F, the 5200 EX cure will slow down. Although the polyurea product does slow, it will continue to cure but will take longer to develop it’s hardness.  For applications in reduced temperatures starting at around 50F use the 5200 Fast Set.  The 5200  Fast Set cure will not slow down as much as the 5200 EX product and the Fast Set will develop physical properties, hardness, etc. sooner than the EX will in cold conditions.

Advantages:

• ALIPHATIC POLYUREA/ASPARTIC DOES NOT CHALK OR YELLOW

• CURES TO A VERY CLEAR FINISH

• HIGH STAIN RESISTANCE TO MOST TIRES

• EXCELLENT UV RESISTANCE

• SETS QUICKLY

• GOOD WORKING TIME

• CHEMICAL RESISTANT

• EXCELLENT ABRASIVE RESISTANCE

• HIGHLY ADHESIVE

• BEAUTIFUL CLEAR APPEARANCE

• WATERPROOFING ELASTOMERIC SYSTEMS

• GOOD ELONGATION

• FAST “TURN-AROUND” FLOOR APPLICATIONS

• COLOR CHIP FLOORS & COLOR QUARTZ FLOORS

USES:

• DECORATIVE FLOOR FINISHES

• INDUSTRIAL FLOOR COATING

• KITCHEN FLOOR SEALING & FINISHING

• WATER FEATURE APPLICATIONS

• CLEAR TOP COAT FOR COLOR CHIPS & COLORED QUARTZ

• SLABS, STAIRS & PEDESTRIAN WALKWAYS

• DECKS, WOOD STRUCTURES, INDUSTRIAL WALL & FLOOR APPLICATIONS, EXTERIOR APPLICATIONS

Priming: 5200 is self-priming.

Moisture Vapor Reduction: Use Madison’s CMW to reduce moisture vapor drive. Efflorescence or white powder-like material visible  on  the  concrete  slab  indicates  moisture vapor drive. See CMW data for efflorescence treatment.

Mixing:

• Use a jiffy mixer and 650 rpm drill motor to mix product. Mix at slow speed adding part B into part A *while mixing. Do not change the proportions. Mix completely for approximately one to two minutes. Avoid mixing air into the blend. Mix at 1:1 ratio in a separate clean pail, pour out on surface, squeegee and back- roll. Fast set product:

• Do not let the mixed product remain in the mixing container. Stick/hand mixing not recommended.

Adding Pigment: 

• Use 10 to 12 ounces for the pigment provided by Madison. Example;  ½ gallon A and ½ gallon B = one mixed gallon – add 10-12 ounces  per  mixed  gallon  of  product.    If  using white   add   12   to   14   ounces.      Do not use other pigments as they are not formulated with the proper  base  materials  that  are  compatible with the 5200.

• Do not overload the 5200 with pigment, use the minimum  amount  of  pigment  for  the  desired effect.

• Important:   When adding pigment to the mix of  5200 as a base coat is it helpful to add about 4 ounces of Xylene per mixed gallon of product and pigment mix.   The addition of the solvent helps with dispersion  of  the  pigment  and  with penetration into the substrate.

Limitations:

• Note:    The product is resistant to most tires, however, there are some tires that may stain the coating.  Not all tires and their characteristics can be tested for staining.

• If moisture vapor drive is evident or efflorescence is visible use a vapor barrier CMW.  Use compatible surface repair products with 5200. Pot life is effected by environmental temperatures and humidity.  Do not  use  on wet surfaces or expose part A to moisture. Keep out of direct sunlight and store the product kits on wood  pallets  at  room  temperature.     Use  a Nitrogen blanket over unused product for proper storage and protection from humidity.   

• This product is for use by professional applicators only. Wear Protective  Clothing and gloves as the product  bonds very well to fabrics. Read MSDS before using this product. DOT/Flash Point  – Non-flammable Liquid Classification, not regulated.  Warranty:    See  Madison Universal  Polymers Technologies.  Warranty data sheet.   (2-13) Product  data sheets  subject  to change  without notice.  © 2010 Madison Universal Polymers Technologies.

1. Substrate Preparation & Testing

• Standard Concrete: Must cure for 28 days or more. Clean, wash (maintain pH 8.0–11.0), remove all contaminants, and profile to a minimum of 2 mils. Perform a Moisture Vapor Test. If efflorescence (white powder) or vapor drive is present, treat with CMW vapor barrier first.

• High-Tensile Concrete: Hard concrete with small aggregate is difficult to grind. Use a rough, dry diamond blade to force a good profile.

2. Mixing & Pigmenting

• Ratio & Setup: Mix at a strict 1:1 ratio by volume in a separate clean pail. Use a Jiffy mixer attached to a 650 rpm drill motor.

• Method: Mix slowly for 1 to 2 minutes, pouring Part B into Part A while mixing. Avoid whipping air into the blend. Do not stick/hand mix.

• Adding Pigment & Solvent: Mix in 10 to 12 ounces of approved Madison pigment per mixed gallon (12 to 14 ounces for White). For base coats or high-tensile concrete, add 4 ounces of Xylene per mixed gallon to assist with penetration and pigment dispersion.

3. Application Process

• Open Window: Pot life is 25 minutes or more at 70°F. Once mixed, immediately pour the product directly onto the floor surface—do not let it sit in the mixing container.

• Execution: Spread the material evenly using a notched squeegee across an application range of 45°F to 90°F. Note that high heat or high humidity will accelerate gel times.

• Back-Rolling: Back-roll the liquid instantly using a short nap roller (1/4 inch to 3/8 inch nap) to a thin film of 5, 8, or 10 mils. Do not apply thicker than 10–12 mils at one time.

4. Curing & Recoating

• Recoat Window: Apply the second coat as soon as the first coat can be walked on (typically 1 to 2 hours). If this window is exceeded, sand lightly to create a profile, wipe down with acetone, and re-coat.

• Traffic Access: Low foot traffic is safe after 1.5 to 4 hours; heavy foot traffic after 5 to 8 hours.

• Vehicle Access: Allow 1 to 2 days before opening to vehicle traffic. In cool conditions (around 50°F) or ultra-low humidity, the 5200 EX cure speed will slow down significantly.

5. Storage Note

• Unused Product: Seal opened, unused containers under a Nitrogen blanket to protect the raw material from ambient humidity.